HF 10 x 12 Poly Carb Greenhouse build
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  #1  
Old 05-28-2013, 02:26 AM
Polarizeme Polarizeme is offline
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HF 10 x 12 Poly Carb Greenhouse build Female
Default HF 10 x 12 Poly Carb Greenhouse build

This is a Harbor Freight greenhouse kit. We did much research online and found a few good sites with suggestions on building the structure and adding reinforcements to the basic build. There are some improvements we found as we went along.

We finished the main structure, benches and potting table in the beginning of May. The electrical went in this weekend. This includes exhaust fan and outlets. We wanted to do it all at once, but it just wasn't in the cards, (checkbook). So we bypassed caulking the panels until we have competed the electrical and plumbing.

When the weather is more cooperative, warm and dry, we'll seal the greenhouse up by caulking all the panels in place.

I'll post an overview of pics. We have tons of pictures so if you have any questions on a specific part of the project, I'm sure we can post a pic or two with descriptions.




We had to rent a backhoe to level off the ground. There was a 3 foot rise to the end of the property where we wanted to put the greenhouse.






After much leveling and dirt moving we laid 4 x 6's for the foundation. To keep varmits and weeds out there is a layer of hardware cloth and weed barrier inside the foundation.




The foundation was cross braced and gravel dumped in for the flooring. This was the floor of choice for drainage and basic ease of use.




This is the steel base of the greenhouse in the kit. The instructions recommend that you bury the foundation to stabilize the structure. We chose to place it on a wood foundation to keep it from rotting in the ground. The center walkway is made from 12 x 12 concrete pavers and is 4 ft wide.



Frame complete




This is the finished basic build.




Studly benches courtesy of my studly man!





The tops of the benches are Durabench or a similar brand of molded plastic. I got a lucky break and was able to pick them up for a song. The benches are 3ft wide on the sides and 2ft wide on the end. The underside of the benches have rods along the entire length to hang the Dracs when the heat sets in. I have since moved them down under the benches where they are much happier.




This is the potting table. We found some marble tile on sale at Home Depot. It's a nice touch.



This is the electrical work from this weekend

Outlets



Fan




Shutter vent




Finished from the outside




Hopefully by the end of summer I'll have the rest of the amenities finished. Some of the upgrades include an automatic misting system and landscaping around the outside.
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  #2  
Old 05-28-2013, 11:46 AM
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dounoharm dounoharm is offline
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great job! you put a lot of effort into making it work well...I wish you luck with a misting system, I couldn't find one to work for me, they kept getting too wet in some places by dripping, and not enuf in others, so I am still hand watering...heck I like that better anyway as I get to inspect my plants each minutely as I water, lol....good luck and enjoy your gh!!
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  #3  
Old 05-28-2013, 12:36 PM
SlipperGirl SlipperGirl is offline
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Great job!!!
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Old 05-28-2013, 11:31 PM
Island Girl Island Girl is offline
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Wow! That is so awesome, I am soo jealous! Lol

And I can't wait to see what u do with the landscaping too!
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Old 05-29-2013, 09:40 PM
Polarizeme Polarizeme is offline
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Thank you all for the lovely comments. I am so thrilled to have it... my "happy place"

We put the misters in last night. There will be a timer on it hopefully this month. My plan is to have the misters going about 30 seconds 2 or 3 times a day. Once in the morning and then during the heat of the day to bring the temps down and bring the humidity up. I'll still water the plants as they need it.

I have some plans for a portable swamp cooler when the temperatures get too high. The Pleurothallids don't like that heat at all. My Dracs are chilling under the benches above the gravel.
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Old 05-30-2013, 07:52 AM
RosieC RosieC is offline
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Looking really good. going to have to show my hubby the bench design as we've just been looking at the possibility of building our own benches for my greenhouse.
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Old 05-31-2013, 12:55 AM
Polarizeme Polarizeme is offline
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Quote:
Originally Posted by RosieC View Post
Looking really good. going to have to show my hubby the bench design as we've just been looking at the possibility of building our own benches for my greenhouse.
The tops of the bench are 3 ft wide. The Dura-bench material is 2 ft wide. We ripped some of the pieces in half lengthwise to fill in the other foot of bench at the rear. Initially I was really worried about cutting the material, bu I am so happy we did. The surface is fantastic.
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Old 05-31-2013, 01:01 AM
Pilot Pilot is offline
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The number of photos in this post is insufficient. I'm sure you'll remedy that fact soon, hmm? . Awesome g house!
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Old 05-31-2013, 01:13 AM
Polarizeme Polarizeme is offline
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Quote:
Originally Posted by Pilot View Post
The number of photos in this post is insufficient. I'm sure you'll remedy that fact soon, hmm? . Awesome g house!
I was tempted to apologize in the beginning on the first post for the heavy photo content!

Thank you for your kind words. I am excited to have that space and to share it with you all.
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Old 05-31-2013, 11:38 AM
Discus Discus is offline
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The only thing that surprised me about your build was that you thought that the wood would last better "in the ground" than the metalwork - If I'd had the budget, I imagine I'd have bolted the metal frame into a poured concrete or brickwork "foundation" - I imagine wood will rot quicker than metal, but I guess it depends on the local climate, soil, wood treatment and metal finishing! Around here, things carry wood away in the the night...

Other than that very minor thing, it's looking awesome. Love the rounded access steps!
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